Ergonomic, efficient picking of multiple orders simultaneously.

The high-performance pick station is designed to boost order picking. It provides operators with immediate and direct access to as many boxes or totes as possible when filling orders. It is ideal for high-turnover products, and thanks to its ergonomic design, it facilitates the preparation of up to 6 orders at a time.

The picking station consists of two levels. The totes containing the goods used to fill orders arrive on the top level. The operator removes the products from these totes and places them in a tote on the lower level corresponding to a specific order.

Up to 1,000 picks/hour of small and high-turnover products.

This system speeds up order picking operations, eliminating trips around the warehouse to locate the various products that make up each order.

  • Product receipt via the goods-to-person method: operators automatically receive the boxes or totes containing the items they need to put together orders. Conveyors move the goods expeditiously, reaching speeds of up to 3.3’/min. and avoiding operator travel in the facility.
  • Pick-to-tote: operators remove products from the bins brought to them and immediately deposit them in one of the totes. Each tote corresponds to a customer order. Operators can prepare up to 6 orders simultaneously.
  • Error elimination: thanks to WMS’s instructions and the help of the pick/put-to-light systems, the risk of error is practically non-existent.
  • Safety: the goods-to-person picking station is outfitted with operator safety and protection systems. These include light curtains and a safety perimeter, among others.
  • Ergonomics: the picking workstation is designed to make the work of warehouse pickers more ergonomic. The operators themselves can adjust the height of the platform to remove products from boxes as comfortably as possible.
  • High work pace: the intuitive use of the system elimination of warehouse travel lead/ to peak efficiency in order picking. Throughput is extremely high, reaching 1,000 picks/hour per person and station.
  • The system is adaptable to totes weighing up to 110lb. and unit loads of different sizes. This order-picking workstation can operate at temperatures ranging from 32°F to 104°F.

Ergonomically designed for more agile order picking.

Order picking is performed in line with the goods-to-person strategy, the choice method for automated storage and retrieval systems (AS/RS). Operators remain at the high-performance pick station as the goods they require to prepare orders are brought to them. The system works with pick-to-tote: placing all items that make up an order directly in a specific tote streamlines consolidation.

By following this approach, businesses that handle small, high-turnover items can dispatch many orders per day without errors.

This is how our high-performance pick station enables the fulfillment of higher order volumes.

  1. The operator consults the instructions from the WMS (warehouse management system) on the monitor directly in front of them. The WMS indicates which item and how many to remove from each tote.
  2. The operator then picks the items and distributes them into the corresponding totes. If the fulfillment workstation incorporates Pick/put-to-light systems, these will provide operators with additional information on how to prepare orders.
  3. Once all the necessary products have been picked, the totes at the top of the pick station are automatically removed and sent back to the AS/RS.
  4. Once the order is completed, the tote on the lower level is moved to the consolidation area and replaced with another empty tote to fill a new order.

Gregory Poole Lift Systems offers many types of warehouse solution products to help keep your warehouse or distribution center moving. Industrial conveyors, pallet shuttles, and robotics are a few of the other ways you can stay on top of the challenging labor market while maintaining customer expectations of receiving product in a timely manner.

For more information on the high-performance pick station, Download the Brochure here. Contact us for more information on our line of warehouse solution products or to get a free consultation.

Gregory Poole Lift Systems

2620 Discovery Drive
Raleigh, NC 27616
(919) 468-9033