Distribution, storage and material handling operations use pallet racking systems to stack palletized loads or single items. These systems add convenience and simplicity for storing materials in warehouses, but you receive the most value when choosing an option suited to your operations and space.

5 Factors to Consider for Warehouse Racking Solutions

As you consider how to choose a pallet racking system, you have several options, each offering unique benefits. Assessing your needs is the best way to ensure you choose the best warehouse racking design for your facility.

1. Warehouse Layout

Your warehouse operates with a specific amount of square footage and vertical space. With limited room, every inch matters. A pallet racking system should use the area as efficiently as possible.

2. Products Stored

Your pallet racking system must accommodate your products’ dimensions. Some warehouses store pallets, while others stock bulky items like lumber that don’t fit on them. Bulky objects may need a specialized solution like cantilever racks. The load’s weight also matters as it will determine the steel beams, decking, braces and frames you need.

3. Budget

Your warehouse’s budget may affect which storage solutions you choose. Specific racking systems, like structural steel, are more costly than roll-formed racks. You should also consider the system’s longevity. A more expensive racking system will often pay off in the long run.

4. Product Management

Warehouses move products according to different priorities. Some use a last-in, first-out (LIFO) method, while others opt for first-in, first-out (FIFO) distribution. Pallet racking systems can streamline product management by promoting a smooth product flow. Drive-in and push back racks are ideal for LIFO, while pallet flow racks work better for FIFO.

Another factor in managing your storage is how you move products. Facilities that use forklifts must ensure these machines can navigate the aisles and maneuver with bulky cargo. Some racking systems accommodate forklifts, while others, like wide span shelving, are meant for manual handling.

5. Adjustability

In warehouses with changing products, an adjustable pallet racking system allows for changing the racks. Versatile pallet racking systems allow for one storage solution to fit multiple applications. Boltless, drive-in and push back racks often allow for the most adjustability.

Contact Gregory Poole About Racking Systems

Knowing how to choose a warehouse racking system can improve your warehouse. Gregory Poole provides the following racking systems:

  • Pallet racks
  • Push back racks
  • Cantilever racks
  • Drive-in, drive-thru racks
  • Pallet flow racks
  • Mezzanine systems
  • Carton flow racks
  • Metal point boltless shelving
  • Wide span shelving

Talk to our experts about the best choice for your warehousing needs.


Gregory Poole Lift Systems

2620 Discovery Drive
Raleigh, NC 27616
(919) 468-9033